Complete Bottling Line

Used Bottling Line HDPE for dairy products 7200 bph


Used Bottling Line HDPE for dairy products 7200 bph: Structure and Production Capacity


The Used Bottling Line HDPE for dairy products 7200 bph processes and bottles dairy products in high-density polyethylene (HDPE) containers. The line operates at a nominal capacity of 7,200 bottles per hour, optimized for a 0.40-liter format. It uses HDPE bottles weighing 19 to 20 grams, each closed with a polyethylene (PE) snap-on cap weighing 3.2 grams. Although the system has remained idle since 2018–2019, technicians completed a full overhaul before decommissioning. As a result, the Used Bottling Line Serac for HDPE remains in good mechanical condition.


Container Type and Format Flexibility of the Used Bottling Line HDPE


The Used Bottling Line Serac for HDPE handles 400 ml HDPE bottles equipped with snap-on PE caps and sealed with a foil membrane. Its weight-based filling technology guarantees high accuracy and hygienic compliance, which is essential for dairy processing. In particular, this setup of the Used Bottling Line Serac for HDPE suits non-carbonated liquid products. Additionally, operators can upgrade the system to handle 500 ml bottles, with only minimal adjustments required. Unlike threaded capping systems, this line uses press-fit closure, which simplifies maintenance and enhances sealing consistency. Therefore, it provides an effective and reliable solution for bottling in sensitive food sectors.


Bottle Feeding and Preparation Section


At the start of the process of the Used Bottling Line Serac for HDPE, the bottle unscrambler, built by Lanfranchi in 2008, feeds loose HDPE bottles into the conveyor system in the correct orientation. Meanwhile, an Auto Jet Spray unit by Autojet Technologies (2012) cleans the bottle necks using high-pressure air jets, effectively removing dust or particles. Furthermore, Lanfranchi conveyors installed in 2008 transport bottles between stations while maintaining smooth line flow and bottle spacing. These components ensure mechanical integrity and reduce handling errors. As a result, the Used Bottling Line Serac for HDPE achieves both efficiency and reliability in its initial stages.
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Weight-Based Filling and Snap-On Capping


The Used Bottling Line Serac for HDPE filling machine, manufactured in 2008, features 12 weight-based filling heads that deliver precise product dosing. Following the filler, a Zalkin cap sorter (U9000, 2008) orients and feeds snap-on caps to the SERAC cap press (CAP PRESSMP2, 2008). The press then applies each cap onto the bottle with controlled vertical pressure. Meanwhile, a foil applicator applies a seal to the container mouth before the cap is pressed. The absence of screw torque components simplifies operation and reduces wear over time.


Sleeve Labeling and Final Packaging of the Used Bottling Line HDPE


After capping in the Used Bottling Line HDPE for dairy products 7200 bph the labeling phase begins.