Continuous cleaning system

Semmelroth S 50229/2

The Semmelroth S 50229/2 is a fully automatic, industrial continuous cleaning system in a timed linear design. It was specifically developed for the demanding cleaning of parts and surface preparation of aluminum and cast parts in industrial multi-shift operations. The system is completely made of stainless steel to ensure maximum corrosion resistance and durability when using aqueous cleaning media.

System and Conveyor Technology
- Transport system: Integrated, automated carrier circulation system.
- Process coupling: Designed for timed linear systems for seamless integration into linked production and robotic cells.
- Carriers: Customer-specific carrier design for precise and repeatable component placement during the process.

Zone Layout and Process Steps
The system goes through a five-stage process chain to meet the highest requirements for particulate and film-like surface cleanliness:
- HD cleaning zone (high pressure): Mechanical pre-cleaning using high-pressure nozzles for targeted removal of chips, machining residues, and stubborn contaminants.
- Cleaning zone (washing): Aqueous main cleaning (spraying/flooding) for chemical degreasing and removal of dirt from the surface.
- Rinsing zone: Downstream rinsing stage for residue-free removal of cleaning agent components from the component surfaces.
- Drying zone: Highly efficient blowing and drying unit for complete removal of residual moisture (prevents staining and corrosion).
- Cooling zone: Targeted component cooling at the end of the process to thermally stabilize the parts for subsequent processes (e.g., metrology, testing, or packaging).

Media preparation, filtration, and peripherals
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To ensure long bath life and consistent cleaning quality, the system is equipped with extensive peripheral technology:
- Filtration: Three separate filtration stages (each designed for up to 10 bar) for the cleaning, rinsing, and high-pressure zones.
- Filter monitoring: Dual differential pressure measurement for automatic detection of the filter saturation level. Oil separation: 1x highly efficient oil separator (Type ÖT 60) for continuous removal of foreign oils from the washing bath.
- Exhaust air management: 1x air-cooled condenser (Type RL 150) for condensation and extraction of process fumes (reduces humidity at the installation site).
- Fluid management: Integrated wastewater piping for cleaning and rinsing tanks, including a robust 1" wastewater pump for emptying.

Safety and System Monitoring
- Process control: Two integrated viewing windows with splash-proof interior lighting for optical monitoring of the cleaning process during operation.
- Environmental protection / emergency protection: Robust drip tray under the entire system, equipped with a leak detection probe for automatic shutdown in the event of media loss.

Technical Performance Data
- Manufacturer: Semmelroth Anlagentechnik
- Model: S 50229/2
- Total connected load: approx. 110 kW
- Material: Stainless steel (V2A / V4A)

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