Powder plant

Handelsagentur Klaus Benecke Pulveranlage für QUALICOAT (7 Zonen)

Complete system with chemical pretreatment (7 zones) for GSB certification (QUALICOAT) (suitable for multi-metal processing)

All dimensions and further modifications can be considered during design and planning.

The offer includes the following components:

Pretreatment booth incl. reverse osmosis system
Walk-in coating booth
Powder gun
Powder curing oven
Dryer
Manual conveying system
Lift/lower station
Electrical control

Details:

1. Walk-in cleaning booth, pretreatment for steel and aluminum
The cleaning booth is designed for automatic cleaning, using medium pressure spraying. The booth contains 7 different spray tanks. The maximum part dimensions are L = 6000 mm, W = 2000 mm, H = 2300 mm.

1 Booth dimensions Length 6,500 mm
Width 3,000 mm
Height 3,600 mm
2 Dimensions of complete pretreatment system Length 6,600 mm
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Width 4,640 mm
Height 4,300 mm

1. Process Degreasing/Neutral etching
Heated tank, 50-55°C, time = 3-6 minutes, draining time = 80 seconds

2. Process Acidic mineral etching
Heated tank, 50-55°C, time = 3-6 minutes, draining time = 80 seconds

3. Process Rinse 1
Rinsing with ambient temperature in this chamber, time = 0.75-1.5 minutes, draining time = 1 minute

4. Process Rinse 2
Rinsing with ambient temperature in this chamber, time = 0.75-1.5 minutes, draining time = 45 seconds.

5. Process Rinse 3
Rinsing with ambient temperature in this chamber, time = 0.75-1.5 minutes, draining time = 45 seconds

6. Process Nano-ceramic coating
This process uses ambient temperature, time = 0.75-1.5 minutes, draining time = 60 seconds

7. Process Overhead spray ring for post-rinsing after process 6
Rinsing with ambient temperature in this process, time = 1 minute, draining time = 60 seconds

8. Process Passivation, no-rinse for aluminum
Rinsing with ambient temperature in this chamber, time = 2-3 minutes, draining time = 1-2 minutes

1.1 Reverse Osmosis System
Reverse osmosis system 250 liters/hour

1.2 Oil skimmer
Tank No. 1 is equipped with an oil skimmer “UniSkim-21-100”.

Design:
The spray system is in 2 parts and is movable, and is moved up to 500 mm via a pneumatic sliding system.
The return feed to the tanks is also movable via a pneumatic sliding system with 7 positions, designed to serve the 7 tanks.

2. Walk-in coating booth

1 Booth dimension Length 7,400 mm
Width 4,000 mm
Height 3,236 mm
2 Booth dimension incl. extraction system Length 8,552 mm
Width 6,232 mm
Height 4,393 mm

The booth has 2 pneumatic doors on one side for the entry/exit of workpieces, and an additional side door for the coating operator.

3. Wagner powder coating system, manual system “Sprint 2 B”

4. Powder curing oven

1 Internal dimension Length 6,500 mm
2 Internal dimension Width 2,200 mm
3 Internal dimension Height 3,416 mm

5. Dryer

1 Internal dimension Length 6,500 mm
2 Internal dimension Width 1,200 mm
3 Internal dimension Height 3,416 mm

6. Manual conveying system

The conveying system consists of:
The conveying system is designed for a crossbar weight of 700 kg, the trolley carries a maximum of 2,000 kg on 3 rails.

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