Powder plant

Handelsagentur Klaus Benecke Pulveranlage für QUALICOAT (7 Zonen)

Complete Plant with Chemical Pretreatment (7 Stages) for GSB Certification (QUALICOAT) (Suitable for Multimetal)

All dimensions and further modifications can be taken into account during design and planning.

The offer includes the following components:

- Pretreatment cabin incl. reverse osmosis unit
- Walk-in coating booth
- Powder spray gun
- Powder curing oven
- Dryer
- Manual conveyor system
- Lifting-lowering station
- Electrical control system

Details:

1. Walk-in cleaning cabin, pretreatment for steel and aluminum
The cleaning cabin is designed for automatic cleaning. Medium pressure spraying can be applied. The cabin contains 7 different spray tanks. Maximum part size: L = 6000 mm, W = 2000 mm, H = 2300 mm.

1. Cabin dimensions
- Length: 6,500 mm
- Width: 3,000 mm
- Height: 3,600 mm
2. Total pretreatment dimensions
- Length: 6,600 mm
- Width: 4,640 mm
- Height: 4,300 mm

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Process Stages:

1st Stage: Degreasing/Neutral Pickle
- Heated tank, 50-55°C, time = 3-6 minutes, drip-off time = 80 seconds

2nd Stage: Acidic Mineral Pickle
- Heated tank, 50-55°C, time = 3-6 minutes, drip-off time = 80 seconds

3rd Stage: Rinse 1
- Rinsing with ambient temperature, time = 0.75-1.5 minutes, drip-off time = 1 minute

4th Stage: Rinse 2
- Rinsing with ambient temperature, time = 0.75-1.5 minutes, drip-off time = 45 seconds

5th Stage: Rinse 3
- Rinsing with ambient temperature, time = 0.75-1.5 minutes, drip-off time = 45 seconds

6th Stage: Nano-Ceramic
- Processed at ambient temperature, time = 0.75-1.5 minutes, drip-off time = 60 seconds

7th Stage: Overhead spray ring for post-rinsing after Stage 6
- Rinsing with ambient temperature, time = 1 minute, drip-off time = 60 seconds

8th Stage: Passivation, no-rinse for aluminum
- Rinsing with ambient temperature, time = 2-3 minutes, drip-off time = 1-2 minutes

1.1. Reverse Osmosis Unit
- Reverse osmosis system, 250 liters/hour

1.2. Oil Skimmer
- Tank no. 1 is equipped with an oil skimmer "UniSkim-21-100".

Construction:
The spraying system is two-part and movable, and can be shifted up to 500 mm via a pneumatic sliding system.
Return to the tanks is also mobile via a pneumatic sliding system with 7 positions in order to serve the 7 tanks.

2. Walk-in coating booth

1. Booth dimensions
- Length: 7,400 mm
- Width: 4,000 mm
- Height: 3,236 mm
2. Booth dimensions incl. extraction system
- Length: 8,552 mm
- Width: 6,232 mm
- Height: 4,393 mm

The booth features 2 single-side pneumatic doors for entry/exit of workpieces, and an additional side door for the coater.

3. Powder Coating Equipment Wagner, Manual System "Sprint 2 B"

4. Powder Curing Oven
- Internal dimensions:
- Length: 6,500 mm
- Width: 2,200 mm
- Height: 3,416 mm

5. Dryer
- Internal dimensions:
- Length: 6,500 mm
- Width: 1,200 mm
- Height: 3,416 mm

6. Manual Conveyor System

The conveyor system consists of:
The conveyor system is designed for a crossbar weight of 700 kg. The carriage can carry a maximum of 2,000 kg on 3 rails.

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