Powder plant

Handelsagentur Klaus Benecke Pulveranlage für QUALICOAT (7 Zonen)

Complete Plant with Chemical Pretreatment (7 Stages) for GSB Certification (QUALICOAT) (Suitable for Multimetal)

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All dimensions and further modifications can be taken into account during design and planning.

The offer includes the following components:

- Pretreatment cabin incl. reverse osmosis unit
- Walk-in coating booth
- Powder spray gun
- Powder curing oven
- Dryer
- Manual conveyor system
- Lifting-lowering station
- Electrical control system

Details:

1. Walk-in cleaning cabin, pretreatment for steel and aluminum
The cleaning cabin is designed for automatic cleaning. Medium pressure spraying can be applied. The cabin contains 7 different spray tanks. Maximum part size: L = 6000 mm, W = 2000 mm, H = 2300 mm.

1. Cabin dimensions
- Length: 6,500 mm
- Width: 3,000 mm
- Height: 3,600 mm
2. Total pretreatment dimensions
- Length: 6,600 mm
- Width: 4,640 mm
- Height: 4,300 mm

Process Stages:

1st Stage: Degreasing/Neutral Pickle
- Heated tank, 50-55°C, time = 3-6 minutes, drip-off time = 80 seconds

2nd Stage: Acidic Mineral Pickle
- Heated tank, 50-55°C, time = 3-6 minutes, drip-off time = 80 seconds

3rd Stage: Rinse 1
- Rinsing with ambient temperature, time = 0.75-1.5 minutes, drip-off time = 1 minute

4th Stage: Rinse 2
- Rinsing with ambient temperature, time = 0.75-1.5 minutes, drip-off time = 45 seconds

5th Stage: Rinse 3
- Rinsing with ambient temperature, time = 0.75-1.5 minutes, drip-off time = 45 seconds

6th Stage: Nano-Ceramic
- Processed at ambient temperature, time = 0.75-1.5 minutes, drip-off time = 60 seconds

7th Stage: Overhead spray ring for post-rinsing after Stage 6
- Rinsing with ambient temperature, time = 1 minute, drip-off time = 60 seconds

8th Stage: Passivation, no-rinse for aluminum
- Rinsing with ambient temperature, time = 2-3 minutes, drip-off time = 1-2 minutes

1.1. Reverse Osmosis Unit
- Reverse osmosis system, 250 liters/hour

1.2. Oil Skimmer
- Tank no. 1 is equipped with an oil skimmer "UniSkim-21-100".

Construction:
The spraying system is two-part and movable, and can be shifted up to 500 mm via a pneumatic sliding system.
Return to the tanks is also mobile via a pneumatic sliding system with 7 positions in order to serve the 7 tanks.

2. Walk-in coating booth

1. Booth dimensions
- Length: 7,400 mm
- Width: 4,000 mm
- Height: 3,236 mm
2. Booth dimensions incl. extraction system
- Length: 8,552 mm
- Width: 6,232 mm
- Height: 4,393 mm

The booth features 2 single-side pneumatic doors for entry/exit of workpieces, and an additional side door for the coater.

3. Powder Coating Equipment Wagner, Manual System "Sprint 2 B"

4. Powder Curing Oven
- Internal dimensions:
- Length: 6,500 mm
- Width: 2,200 mm
- Height: 3,416 mm

5. Dryer
- Internal dimensions:
- Length: 6,500 mm
- Width: 1,200 mm
- Height: 3,416 mm

6. Manual Conveyor System

The conveyor system consists of:
The conveyor system is designed for a crossbar weight of 700 kg. The carriage can carry a maximum of 2,000 kg on 3 rails.

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