Injection molding machine

DEMAG System 1500/1500-16000

DEMAG Injection Moulding Machine System 1500/1500-16000

Basic Data

Manufacturer: DEMAG
Model: System 1500/1500-16000
Year of manufacture: 2008

Clamping Unit
Clamping force: 15,000 kN
Dimensions of mounting plates (H × V): 2150 × 1880 mm
Clearance between tie bars (H × V): 1500 × 1250 mm
Minimum mould height: 700 mm
Maximum mould height: 1400 mm
Maximum opening stroke: 2900 mm

Injection Unit
Screw diameter: 145 mm
Injection volume: 10,981 cm³
Injection weight (PS): 9,880 g
Maximum injection pressure: 1454 bar

Electrical and Hydraulic Equipment
Rated pump motor power: 165 kW
Heater power: 97 kW

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Machine Dimensions and Weight
Net machine weight: 74 t
Control cabinet weight: 21 t
Total weight: approx. 95 t
Dimensions (L × W × H): 14.4 × 3.4 × 2.9 m

Service History / Repairs
2010 – new screw with RSP and barrel
2015 – new IBED
2015 – new wiring board
2017 – new motor and pump no. 2
2017 – new injection cylinder rod BS with seals
2017 – replacement of oil cooler circulation pump
2017 – replacement of TeachBox (robot)
2018 – replacement of pumps P1 + P3 (at 65,800 h)
2018 – hydraulic oil change

Optional ESS (Energy Saving Systems)
The machine can be equipped with a modern ESS servo drive system, which significantly improves energy efficiency in hydraulic plastic injection moulding machines.

The system controls the operation of the hydraulic pump motor through a frequency inverter, which adjusts the motor speed to the machine’s actual demand during the production cycle. As a result, electricity is consumed only when it is truly needed.

Main Benefits
- Up to 30% reduction in energy consumption
- Servo drive technology for hydraulic pumps
- Global quality and proven technology used in the plastics processing industry
- Reduced energy loss during machine idle time
- Lower heating of the hydraulic system
- Extended service life for the motor and hydraulic components
- Option for installation in existing hydraulic injection moulding machines

The ESS system allows significant reduction of machine operating costs while maintaining full production performance parameters.

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