Universal machining center

Wemas VZG 65-5A, 100er WZW + 6-fach Palettenw.

Commissioned 4/2014

Table rotation, C-axis: 360°
Table swivel, B-axis: -50° to +110°
Distance from spindle nose to table: 150 mm

Table clamping surface: Ø 650
Table load capacity, max.: 300 kg
Table slots: 5 x 18H7 x 100 mm
Centering bore: Ø 50 H7 x 30 mm
Workpiece size, max.: Ø 520 x 330 mm
Machine accuracy: VDI I DGQ 3441*
Positioning accuracy: +/- 0.006 mm*
Axis resolution: 0.001 mm*
*determined at a constant ambient temperature of 20°C +/- 1°C

Main spindle: Main drive, AC motor, direct drive
Drive power
(100% / 25% ED): 10.0 / 17.0 kW
Speed range, stepless: 20 - 12000 rpm
Spindle taper: SK 40 DIN 69871
Torque at (100% / ED): 63.7 / 108.6 Nm

Axis drives:
Axes X, Y, Z: AC motors
Axes B, C: AC motors

Travel speeds:
Rapid traverse in axes X, Y, Z: 36 m/min
Speed, max. B-axis: 25 rpm
Speed, max. C-axis: 25 rpm
Acceleration X, Y, Z: 6.5 m/s²

Coolant system:
External tool cooling via external nozzles
Coolant tank: 280 l
Operating pressure, external: 0.9 bar
Coolant system, internal tool cooling DIN 69871 Form A
Operating pressure, internal coolant supply: 18.0 bar
Manual rinsing of the work area via an additional gun

Standard accessories:
- CNC control: Heidenhain iTNC 530, full simultaneous 5-axis version
- Handwheel 410 (Heidenhain)
- Digital axis drives
- Digital spindle drive
- Swarf conveyor with discharge height 800 mm

• Spindle cooling – radiators – plate cooling for spindle motor
- Full protective enclosure with cabin roof

Tool magazine VZG 65 5A by Indunorm:
Number of tools: 100, with a tool length of up to 320 mm / can be converted to 125 tools, then a tool length of only 200 mm is possible.
Tool diameter, max.: 80 mm
Tool diameter, max.: 130 mm (with free adjacent positions)
Tool change with double gripper

- Linear path measuring system in axes X / Y / Z (glass scale)
- Direct encoder in axes B / C
- Temperature compensation

- IR measuring probe – 3D

Software - Option - iTNC 530 Kinematic-Opt
• Calibration software

Internal tool cooling 18 bar
• Coolant tank
• Internal tool cooling:
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280 L
DIN 69871 Form A
• Double-circuit filter
• Switchable filter cartridges
• Filtration rate: 10 µm
Band filter system

PRODUCTION - LINE - RT 100
Automatic pallet changing system
Loading and unloading via a linear axis system:

Handling data:
Handling weight, max.: 100 kg (35 kg)
Pallet capacity:
6 pallet positions up to 400 x 400 mm:

Control:
PLC control
with integrated control cabinet
incl. switching and control components
incl. software for the automatic sequence

Zero point clamping system 320 x 320 x 60 mm
- Clamping via 4 clamping bolts
- Axis distance: 180 mm
- Clamping force: 4 x 12500 N
- Repeatability: 0.005 mm
- Axial load, max.: 4000 kg

• Zero point clamping plate 320 x 320
- Automatic door
Interface for automation and clamping systems
Universal interface for automatic pallet changing systems, force clamping devices and zero point clamping systems
• for pneumatic clamping systems
• 2-channel rotary feedthrough integrated in the table
• Pneumatic lines led to the outside
• Pneumatic maintenance unit
• Control via M commands
logical inputs and outputs prepared
incl. 7 pallets 320x320 with 6 vices and one 3-jaw chuck

!!without tool holders and without tools!!

Machine ex works, without delivery and assembly, all information without guarantee, price plus statutory value-added tax.

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