Paint finishing system

Wagner

Powder coating line from 2010, in excellent condition. Currently in use, available for inspection and testing.

Maximum part size: L x W x H = 2600 x 400 x 1850 mm

Equipment

Technological conveyor

Automatic speed V = 1.2 m/min
Speed regulation from 0.5 to 2.5 m/min
Preparation station MNA-3-LPG, total length 16.7 m

Entry area: L = 2.5 m
a. Washing, degreasing and phosphating: L = 3.6 m

Number of spray frames – 10
Number of nozzles in the frame – 18
Total number of nozzles – 180
Pump capacity – 162 m³/h
Pump power – 15 kW
4 m³ capacity for active liquid
Internal heat exchanger with LPG burner – 160 kW
Temperature – 50°C
Mechanical oil separator
Filtration system
Dosing system with diaphragm pump and regulator
Washing time – 3 min
b. Drip zone L = 3.1 m

Drip time – 2 min 30 sec
c. First rinse L = 1.2 m

Number of spray frames – 4
Number of nozzles in the frame – 18
Total number of nozzles – 64
Pump capacity – 38 m³/h
Pump power – 3 kW
1.5 m³ water capacity
Rinse time – 1 min
d. Drip zone L = 3.1 m

Drip time – 2 min 30 sec
e. Fine rinse L = 1.28 m

Number of spray frames – 3
Number of nozzles in the frame – 18
Total number of nozzles – 54
Pump capacity – 33 m³/h
1.5 m³ water capacity
Pump power – 3 kW
Additional spray frame
Rinse time – 1 min
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f. Drip zone L = 2 m

Drip duration – 1 min 40 sec
Three connections for the extraction system with three fans
Working zone made of stainless steel
Pipes made of PVC or stainless steel

1 pc.

Automatic dryer after washing AST-1-KLPG:

Dimensions of the working zone L x W x H = 7000 x 3000 x 2800 mm
Air curtains on each side to reduce heat loss
Indirect heat exchanger, heated by LPG, 200 kW
Three fans, air supply 6000 m³/h
Two connections for the extraction system
Temperature sensor and regulator
Overheating sensor
Circulation sensor
Working zone made of galvanized steel
Thermal insulation 200 mm thick
Drying time – 10 min
1 pc.

Automatic polymerization oven APT-2-KLPG

Working area dimensions L x W x H = 10200 x 3600 x 2800 mm
Air curtains on one side to reduce heat loss
Two indirect heat exchangers heated by LPG, each 300 kW
Eight circulation fans, each with a capacity of 6000 m³/h
Two connections for the exhaust system
Temperature sensor and regulator
Overheating sensor
Circulation sensor
Working area made of galvanized steel
Thermal insulation 200 mm thick
Polymerization time – 25 min
1 pc.

Overhead rail transportation system for ATR paint shop:

Straight rail with hangers L = 400 mm – 146 m
Drive station – 2 pcs.
Tension station – 1 pc.
Chain lubrication station – 1 pc.
Rail support structure drawings – 1 set.

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