Tube bending machine

transfluid Maschinenbau GmbH DB 622-CNC-R/L

Tube bending machine, CNC bending machine, tube bender, tube bending system, tube processing, tube technology, right-left bending, 3D tube bending, servo-electric, multi-axis bending machine, mandrel bending machine

Capacity:
-Round tubing mild steel S235 22 x 2,0 mm Ø
-Round tubing stainless steel 1.4571 22 x 1,5 mm Ø
-Max. moment of resitance 0,5 cm³ (S235)
-Bending angle up to 180° + 10° spring back
-Speed of bending axis max. 300°/sec.
-Speed of front feed axis max. 1800 mm/sec.
-Speed of rotation axis max. 600°/sec.
-Repetition tolerance bending +/- 0,05°
-Repetition tolerance length +/- 0,05 mm
-Repetition tolerance rotation +/- 0,05°
-Radius max. 66 mm
-Bending height 1150 mm
-Boosting force length positioning 2,5 kN
-Power bending axis servo-electric
-Automatic positioning rotation/ length servo-electric
-All other axes servo-electric
(e.g. clamping, mandrel forwards/ backwards, etc.)
-Positioning of the bending heads servo-electric
-Positioning of the pressure die (radial) servo-electric
-Pressure die movement (axial) servo-electric
-Material clamping (chuck) pneumatic

Machine equipment-/basic accessories:
-Bending head for bending right-hand and left-hand with one off set bend
device
-Bending head can be positioned horizontal and vertical,
including rotation axis for change of bending direction (right- or left-hand)
-Positioning of bending head via combined diagonal and rotation axis,
this allows bending right- and left-hand in one operation
-Bending direction free programmable, changing right-/left-hand for one tube
geometry
-Each bending head can be equipped with minimum two tool sets, e.g. with
different bending radii or form-clamps, max. changing height for standard
machine is 50 mm
-Max. difference of bending radii for each bending level 1,5xD
-With hollow shaft for using tooling for small radii
-Minimum clamping length on the tube end, because of wide opening pressure die
which allows the off set bend device to move directly behind the bending tool
-Chuck for use of segment collets
Depending on the contour of the clamping segments, already formed tube ends
can be clamped
-Material clamping in the VWE pneumatic
-Footswitch to open or close the collet in the offset bend device,
for easy loading and unloading
-Following pressure die for bends up to 180° (for radii up to max. 2xD,
for lager bending radii the pressure die can be repositioned to ensure a
constant contact up to 180° bending angle)
-For a correct positioning of the mandrel the machine is equipped with
a mandrel support
-Automatic, programmable mandrel withdrawal
-Minimum quantity lubrication for automatic mandrel lubrication,
adjustable lubricant quantity, can be used from inner tube Ø 13.5 mm
-Central lubrication for automaticall lubrication of all moving parts
in the necessary cycle
-Air conditioning for the electrical carbinet
-Starting of operation via manual switch on the control panel
-In manual mode, all functions can be operated by keyboard and mouse
The machine is built according to the latest safety regulations
-In order to comply with the CE guidelines, a safety barrier is required in
addition (DB-SA...)
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-Colour RAL 7047 grey, RAL 3020 red

Control description:
-Control via Simatic PC IPC BX-32A, Xeon W-11155MLE