Universal machining center (5-axis)

Makino G5 i

incl. hydraulic unit, oil cooler, and air dryer
Initial machine commissioning in May 2022
This machining center can be used for grinding, milling, and drilling of metal workpieces. As is standard for machines, an integrated dressing unit is available.
The machining center is designed for hard grinding and boring of the bores in discs and flanges used in precision planetary gearboxes.

Machine Description
Makino Model G5 i Grinder Universal Machining Center
With creep feed grinding function
Makino Professional 5 CNC control system

Machine Specifications (according to manufacturer)

Travel
Column X-axis: 520 mm
Spindle Y-axis: 560 mm
Table Z-axis: 600 mm
Spindle center to top of pallet: 80 – 640 mm
Spindle nose to center of pallet: 70 – 670 mm

Feed Rates
Minimum increment: 0.001 mm
Jog mode: 1 – 8,000 mm/min
Cutting feed: 1 – 48,000 mm/min
Rapid traverse: 48 m/min

Spindle
Spindle taper: ISO 40
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Spindle motor (high torque): 18.5 / 22 kW AC
Speed (2 ranges): 50 – 12,000 rpm

Automatic tool changer

Machine weight
8,450 kg

Controlled axes
5 axes simultaneous

Special equipment for VIPER grinding
Dressing unit
Rotary dressing unit (quick-change) – electric, incl. holder (52 mm)
Electrical interface for dresser

Workpiece clamping
Erowa ER-029392 Power Chuck
Clamping/release control incl. pressure display

Coolant preparation and supply
Water-based coolant filtration system
Transfer tank
High-pressure pump
Self-tilting chip container
Coolant supply bridge
Extraction incl. pipe system
Makino interface for coolant system
Makino interface for extraction system
Coolant monitoring (pressure, flow, temperature)
Programmable coolant nozzle (PCN) – through spindle, nozzle, base, and shower
PCN nozzle assembly

Other features
Automatic workpiece measurement system (RMP600)
Point Master unit (manual probe unit)
Bench Master
Air dryer
Special I/O interface
Machine anchoring set
FANUC warranty (2 years)
C&F costs
UK/Euro transformer
High-speed rotary workpiece spindle (100 rpm)
Time-delayed splash guard
Oil lubrication system for ball screw and linear guides
Programmable coolant nozzle for grinding wheels (PCN)
Reinforced splash guard door
Automatic front door (AWC) with light curtain
Signal lights (3-color)
Halogen work light (1 unit)
Safety interlock package

Optional Equipment
Easy-Grind Max NC incl. HMI and Machine Manager
Scale system X, Y, Z axes (0.05 µm)
Switch display language from English to German
Freewheel mode for rotary axes during operation
Project management by NCMT and Melior Motion
Easy-Grind Max+ (single-station solution, customized)

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