Car bottom furnace

Keramischer Ofenbau HWO 1/9-5.2

- The system is located at the Geberit Keramik GmbH site in Wesel.
- The system, including the associated safety technology, performs technical flash firing and re-firing and is prepared for this purpose.

- Maximum firing temperature [°C] = 1300
- Current operating temperature [°C] = 1238
- Number of burner groups = 10
- Number of burners = 38
- Number of kiln cars = 18
- Number of kiln cars in the kiln = 9
- Current firing cycle [h] = 17 - 23
- Gross energy consumption [kcal/kg] / [kWh/kg] = 785 / 0.912
- Specific energy consumption [kcal/kg] / [kWh/kg] = 1459 / 1.696
- Gas connection capacity [m³/h] = 770
- Usable waste heat [m³/h] = 4000
- Standard loading quantity [pieces] = 900-980 ceramic products

Dimensions of the housing:
- Length [m] = 14.4
- Width [m] = 6.4
- Height [m] = 5.7
- Volume density [m³] = 146.3

Dimensions of the kiln car:
- Effective length [m] = 1.45
- Effective width [m] = 5.2
- Effective height [m] = 2.156
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- Track gauge [m] = 1.5 (2x)

Special features:
In 2023, the kiln was completely overhauled and brought up to the latest state of the art.
The following changes were made:
- Renewal of the kiln roof: The fiber lining in the upper area was replaced with cordierite stones.
- Renewal of the burners, including new nozzles, flame tubes and controllers.
- Replacement of the media valves; installation of servo motors on the gas and air lines in front of the burners.
- Installation of new software; the Simatec control panel was replaced – control is now exclusively via the PC.
- Replacement of the O₂ control system; installation of a Zerox probe; installation of an O₂ analyzer for O₂ correction (to improve energy efficiency by approximately 12–14 %).

- The system must be dismantled, packed and collected independently by the buyer.

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