Automatic Powder Coating Line GEMA

GEMA QCS 03 25-310

ITW Gema QCS 03 25-310 Complete Automatic Powder Coating Line, Powder coating system, Used machine


Manufacturer / System: ITW Gema AG (Switzerland) & Recycolor Kft.
Type / Model: GEMA QCS 03 25-310 (Powder coating booth)
Year of manufacture: 2008
Serial Number: 5008-03012 (GEMA) / 16/2008 (Recycolor)
Condition: Used, good industrial condition



Dimensions and capacity:
- Current layout footprint: 27 m x 18 m (system components can be reconfigured or modularly installed according to buyer needs)
- Maximum workpiece size: 2500 x 800 mm
- Conveyor line speed: High-capacity, 2 m/min
- Exhaust air volume (booth): 16,000 Nm³/h
- Cyclone dust collector extraction capacity: 8000 m³/h
- Permissible organic powder concentration: 25 g/Nm³ (certified powder), 10 g/Nm³ (uncertified powder) - Zone 22


Main system components and technical specifications:


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1. Surface Pre-treatment Tunnel (Recycolor Kft.):

- Continuous multi-zone degreasing, (phosphating), and rinsing system.

- Final rinse zone: DI (demineralized) water rinse stage.

- Construction: Watertight PP sheet housing with drip zones and partition plates to minimize cross-contamination.

- Lower zone tanks equipped with internal filters, circulation pumps, and fitting assemblies.

- Dehumidification / Exhaust: Fan extraction with droplet separator.

- Control system: Fully automated PLC control.



2. ITW Gema QCS 03 25-310 Powder Coating Booth & Recovery System:

- GEMA quick color-change booth with integrated overhead conveyor.

- Double-sided automatic powder coating with 4+4 (total 8) spray guns with 2500 mm vertical stroke.

- Pre-touch manual spraying area at the inlet for complex geometries.

- Mono-cyclone powder recovery system and absolute filter with built-in exhaust fan.

- Bottom cone with swing-out sieve unit for automatic or manual powder recycling.



3. Water Drying and Powder Curing Oven (Recycolor Kft.):

- Fuel type: Natural gas

- Main gas burner: Weishaupt WG30N/1-C/ZM-LN 3/4" W-MF (Max. output: 320 kW, supply pressure: 100 mbar)

- Gas-infrared burners: INFRATEC / Honeywell CVI-r1 - VK4115V (24 units x 10 kW/unit = 240 kW total power, max. 50 mbar)

- Air recirculation: 2x MA-62/1440 fans (2 x 15,000 m³/h flow rate, 2 x 7.5 kW motor power)

- Design: Thermal-bridge-free sandwich panels with internal framework and "A-shape" thermal lock entry/exit to retain internal hot air.

- Operating temperature range: Adjustable between 60 – 220 °C.