Thermoforming machine

COMI

used to produce innerliners

Equipment Specifications Summary

Forming and Tool Dimensions

Maximum frame inner size: 2005 × 905 mm

Maximum tool base size: 2000 × 900 mm

Minimum tool base size: 700 × 500 mm

Maximum sheet size: 2090 × 960 mm

Minimum sheet size: 790 × 560 mm

Maximum tool height: 800 mm (550 + 250 mm)

Maximum formed workpiece height: 550 mm

Maximum sheet stack height: 1000 mm

Maximum pallet height: 180 mm

Heating System

Upper heating power: 83.3 kW

Lower heating power: 71.3 kW

Upper preheating power: 52 kW

Lower preheating power: 46.8 kW

Drive Motors & Auxiliary Equipment

Oil pump motor power: 19 kW

Vacuum pump motor power: 23.4 kW

Sheet centering motors power: 0.24 kW

Sheet feed motor power: 2.2 kW

Sheet feed width-adjustment motor power: 2.2 kW

Sheet picker motor power: 0.37 kW

Fan motor power: 5.5 kW

Shear motor power: 2.2 kW

Carriage motor power: 2.2 kW

Rotary table motor power: 1.1 kW

Scrap cutter motor power: 3.0 kW

Scrap conveyor motor power: 0.37 kW

Finished workpiece discharge belt motor power: 0.75 kW

Cross-cutting motor power: 0.25 kW

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Cross-cut scrap conveyor motor power: 0.22 kW

Transfer unit motor power: 1.5 kW

Auxiliary units maximum consumption: 5.1 kW

Tempering unit power: 52 kW

Electrical Requirements

Maximum installed power: 375 kW

Power consumption at 70% load: 262.5 kW

Vacuum System

Vacuum pumps capacity: 750 m³/h (250 × 3)

Tool vacuum tank capacity: 2,000 L

Bell vacuum tank capacity: 2,000 L

Hydraulic System

Required oil quantity: 600 L

Hydraulic operating pressure: 10 MPa

Maximum hydraulic operating pressure: 18 MPa

Pneumatic System

Required air pressure: 600 kPa

Compressed air consumption: 1,300 N liters/cycle

Cooling Water Requirements

Incoming water pressure: 200-300 kPa

Incoming water temperature: 12-20 °C

Outgoing water temperature: 30-35 °C

Mechanical Characteristics

Lower tool holder force: 9,000 kg

Machine weight: 35,000 kg (35 tonnes)

Key Utility Requirements

Electrical Supply: 375 kW installed load

Compressed Air: 600 kPa, 1,300 N liters/cycle

Cooling Water: 200-300 kPa at 12-20 °C

Hydraulic Oil Capacity: 600 liters

Vacuum Capacity: 750 m³/h with two 2,000-liter vacuum tanks

Fully automatic thermoforming machine designed to shape plastic sheets suitable for high-capacity industrial applications.

Thermoformer details:

Forming area 2005mm x 905mm

Max forming depth 550mm

3x loading stations.

1 x heating station. (pre-heating, final heating, upper and lower elements) - ceramic/quartz infrared elements

Pressure and vacuum forming operation.

4 x side trimming presses. (rotary) Guillotine.

Scrap collection end station.

Automation: Fully automatic batch processing with operator control panel featuring manual/automatic modes. Industrial grade build with multiple access doors, observation windows, and integrated ventilation heat management.

Year of manufacture 2007.

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