High speed surgical mask line

surgical mask, wound pad, cerrahi maske 800-1000ppm

surgical mask line, high speed surgical mask line, Food Pad, wound pad, mask line

The 3-ply surgical mask line , wound pad, mask production system offered here combines efficiency and safety features with a first-class meat pad, food pad, fruit pad . The integrated extra module "Single Pack" enables the food pad production machine to pack each mask individually wrapped at full speed of up to 800 pads / min. The film rolls also have an autosplice function, so that the system weld the film together on the fly while unit operation.


Surgical mask line can be used as following
outer layer Spunbond nonwoven
middle layer is meltblown layer
bottom layer is spunbond nonwoven

The food pad is made up of 3 layers of non-woven material:
- An outer layer of spunbond/film
- A meltblown filtration layer/sap , saf , fluff, pulp absorbent layer
- An inner layer of spunbond/film

surgical mask line
food pad
meat pad
fruit pad

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These product features are realized thanks to the use of precise welding rollers, a modern and intuitive HMI with touchscreen function for simple and clear operation,
as well as web guiding systems implemented. Intelligent sensors ensure that the material levels are precisely determined. If a low material level is detected, the material is welded to one another using the autosplice function without stopping the system.

Plant details:
- Solid, high-quality system structure with over 25 tonnes for maximum stability
- Pneumatic material winding shafts for flexible and easy exchange of the rolls
- Pneumatic material winding shafts in double design for quick set-up times and convenient handling
- Adjustable web tension through pneumatic modules
- Autosplice function for convenient material welding at the end of the roll
- Individually controlled winding shafts for maximum precision
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- Servo driven unwinder, PLC control
- Sensor technology for material presence control
- Automated alarm & stop function in the event of material tear
- Web guiding for maximum precision of the raw material
- Large and intuitive touchscreen
- The touch screen can display the diameter of the rolls, the material ratio, the servo load and alarm codes
- The machine speed can be conveniently set on the touchscreen
- Error messages can be tracked in the alarm and error history. These include:
Raw material, joining, splicing and fan defects
- The production quantities and other details can be viewed on the HMI aswell

Performance data:
- Power consumption: on request
- Power connection: 380 V / 50 Hz
- Number of cycles: up to 800 masks / min. - depending on the material
- Carton: depending on the packaging format
- Compressed air: 6-8 bar with sufficient volume / reserve
- Dimensions: 15 m x 4 m x 3 m (LxWxH) - different depending on the equipment
- Weight: 25 tonnes - varies depending on the equipment

System modules:
- Unwinding units for spunbond, meltblown andfilm with automatic splicing unit
side embossing unit
- Triple folding food pad.
- food pad n the side embossing unit
- End cutting unit (high speed steel)
- Product exit conveyor
- Single pack packaging module
- Security doors with sliding construction