Gear Honing Machine

Präwema SYNCHROFINE 205 HSD A-W

Equipped with:

-Automatic Central Lubrication System
-Machine Guard
-Indramat - MTX and Sercos CNC Control
-The standard machine is equipped with CNC-control make Indramat - MTX and SERCOS-interface
-Tool Dressing (Automatic dressing cycle of the dressing master and honing wheel tip diameter by a diamond coated dressing roll. The dressing cycle of workpieces can be pre-selected)
-Electronic Indexing Unit
-Operator and Maintenance Manual
-All Electrical Drawings
-PLC Language in English
-Software and Hardware for Remote Diagnosis
-High Precision Control of the Stock Allowance Material
-Manual Loading on Spindle for Prototypes
-Software for Infeed Optimized Cycle Type Reduction (Adaptive Honing)
-Software for Vario Speed Dressing
-Software for Calibration of Master Gears
-Software for Timing Gears (including additional sensor for the hole of 4mm)
-Software for Shortening of Workpiece Change-Over Time
-Clamping Cylinder
-RITTAL Cooling Unit
-Lighting for Working Area
-Installation of Vibration Detecting Sensors
-Coolant Unit
-Electrostatic Oil Mist Exhauster IFS With Rigid Piping
-Internal Automation
-Pallet Ring Conveyor System FlexLink (L-form shape see approved layout)
-Parallel - Double Gripper
-Pick and Placer Between Pallet Conveyor and Internal Loader
-Extended Loading Length of the Pick and Placer

Specifications:

Workpiece:
-Part Diameter: 20-150 mm
-Maximum Face Width: 70 mm
-Part Weight: 20 kg
-Number of Teeth: 6-150
-Module: 1-5 mm
Workpiece Spindle:
-Maximum Speed: 6000 1/min
-Installed Power: Approx. 25 kW
Tool:
-OD of Honing Wheel: 270 mm
-Widths of Honing Wheel: 20-70 mm
-Honing Wheel Material: Ceramics
Tool Spindle:
-Maximum Speed: 2000 1/min
-Installed Power: Approx. 25 kW
Machine:
-Total Connected Load, Approx: 70 kVA
-Floor Space (w x l x H):
-Total Weight, Approx: 11 Ton
-Bosch Rexroth MTX Control CML 85
Longitudinal Slide, Z-Axis:
-Linear Drive
-Drive Torque: 3,700 Nm
-Infeed Speed: 60 m/min
-Theoretical Infeed: 200 m/min
-Drive Length, Maximum: 400 mm
Cross Slide, X-Axis:
-Linear Drive
-Drive Momentum: 2,150 Nm
-Infeed Speed: 60 m/min
-Theoretical Infeed: 200 m/min
-Drive Length, Maximum: 1050 mm
Swiveling Axis, W-Axis:
-AC-Servo Drive: 10,000 1/min
-Setable Gear Transmission: i=5000:1
-Swiveling Angle: -90 Degrees / +16 Degrees
Workpiece Spindle, C-Axis:
-Direct Drive, Maximum RPM: 7,000 1/min
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-Drive Power: 30 kW
-Drive Torque: 112 Nm
-Digital Measuring System
Tool Spindle, B-Axis:
-Direct Drive (hollow spindle drive), Maximum RPM: 2000 1/min
-Drive Power: 30 kW
-Drive Torque: 150 Nm
-Digital Measuring System