Turnkey Customized Roll Forming Lines

BOSPORAS MACHINERY | AYIKA CRF-Series

Customized roll forming production lines for standard and special steel profiles with turnkey automation solutions. Bosporas Machinery is a manufacturer of coil processing and roll forming lines, delivering high-performance and customized industrial solutions worldwide.

Our custom roll forming lines are designed for serial production of sheet metal profiles directly from coil with high precision, repeatability and production efficiency. We manufacture complete lines according to customer profile drawings, production targets and automation requirements.

From standard profiles to fully customized sections, Bosporas provides turnkey roll forming solutions including coil feeding, punching, forming, cutting, stacking and automation systems.

The systems can be equipped with advanced technologies such as quick cassette change, flexible punching systems, automatic width adjustment and servo-controlled feeding solutions.

⚙️ PROFILE TYPES & INDUSTRIES

We manufacture roll forming lines for a wide range of industries and applications, including:
Highway Guardrail Production Lines
Acoustic Noise Barrier Production Lines
Solar Framing & Mounting Profiles
C, U and Z Profiles
Cable Tray & Cable Ladder Profiles
Logistic Warehouse Traverse Profiles
Market Shelving Systems
Suspended Metal Ceiling Profiles
Solar Framing & Mounting Profiles
Lighting Fixture Body & Lid Profiles
Panel Radiator Top & Side Covers
Metal Grid & Industrial Profiles
Metal Door & Door Frame Profiles
PVC Window & Gypsum Board Profiles
Vineyard / Orchard Posts
Agricultural Equipment Components
Automotive Industry Components
Painting Plant Panel Profiles
Household Appliance Components
Coil Punching Applications
Customized Special Profiles

⚙️ ENGINEERING FEATURES
Custom machine design based on profile drawing
High precision roll tooling design
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Servo-controlled feeding systems
Quick cassette change options
Automatic width adjustment options
Flexible punching and perforation solutions
Heavy-duty machine construction
Modular design for future upgrades

⚡ OPERATIONAL ADVANTAGES
Complete turnkey production solutions
High efficiency serial production from coil
Consistent product quality
Reduced labor and production costs
Flexible solutions for different industries
Short lead time compared to European manufacturers

🏭 APPLICATION AREAS
Construction industry
Storage & logistics systems
Solar energy sector
Agriculture sector
Automotive suppliers
White goods industry
Metal furniture systems
Infrastructure projects
General sheet metal manufacturing

🧩 OPTIONAL CONFIGURATIONS
Fully customized profile design
High-speed punching systems
Automatic width adjustment
Quick cassette change systems
Special tooling packages
Turnkey factory integration solutions