Cardboard packaging machine

G. Kraft Maschinenbau GmbH VPS 100/2500

VPS 100/2500 cardboard cutting machine – fully functional

Fully automatic production of outer packaging from continuous cardboard
Application: Packaging of high-quality aluminum rims with precisely fitting packaging to prevent slipping

Working width: up to 2,500 mm
Minimum length: 200 mm
Cardboard thickness: 2.5–7 mm
Tool width: approx. 45 mm
Operating hours: 13,072 in a single-shift operation

Accuracy: Longitudinal cuts: ±0.2 mm
Length tolerance: ±1.5 mm/m

Packaging size: 600 × 600 × 300 mm
Output: approx. 55 s per packaging unit
Bottom/lid construction
Production of individual packaging for exclusive forged wheels.
Bottom with corner locks to hold the rim upright
Lid according to FEFCO 0331

If required, development of tightly fitting packaging concepts in consultation with the customer

Packaging design

Integrated software for creating your own packaging designs
Database with approx. 250 packaging designs

The machine processes continuous cardboard fully automatically. The patented multi-tool performs creasing, scoring, perforating, and cutting using the single-point principle. The material-friendly creasing technology prevents the cardboard from splitting. Perforations are performed using an oscillating knife with a freely adjustable perforation level. Cuts are made with a toothed knife on a rubberized roller, creating clean, fiber-free cut edges. All tools are adjustable by servomotor.

Machine construction

Welded construction
6 multi-function tools for longitudinal processing (optional up to 12)
1 transverse processing tool
2 rubberized rollers
Segment-controlled overpressure

Control:
Industrial PC Beckhoff C6930 (Intel Core i5, 16 GB RAM, SSD)
Windows 10 IoT Enterprise
Beckhoff TwinCAT 3
21" multi-touch panel
Control cabinet integrated

Software functions:
Production list control
Dynamic tool management
Multi-level waste optimization
Dwedszmbi Djpfx Amnoa
Bidirectional processing
Monitoring of residual lengths
Production data acquisition (CSV)
Plain text error messages

Automatic cardboard changer
Automatic selection of the optimal cardboard web width. Standard with two positions, expandable to six or, with side-by-side function, to up to twelve web widths. Additional cardboard magazines expand the system with additional web widths and have their own sensors and residual length management.

Box designer
Programming software for customer-side workstations for the free creation and programming of individual cardboard designs.

General condition
The system is in good overall optical and technical condition.
The machine cladding, safety devices and conveyor components are complete and intact.
No visible damage, corrosion or significant signs of wear can be detected.
Maintenance performed internally by the company via SAP-PM
Every 6 months electrically
Every 3 months mechanically

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